Some time ago, I published an article reviewing the recommendations concerning the making and wearing of surgical masks made in an artisanal way.
A lot of information circulates regarding their effectiveness, composition, shape... and sometimes this information is distorted or even completely false. So I took up my pen to review the situation and provide advice from the scientific world.

Let's start with the effectiveness of masks.
The Belgian Royal Academy of Medicine recommends wearing fabric masks.
Why?
- these masks filter about 70% of viral particles and therefore impose themselves as a collective fight tool beyond individual protection
- the shortage situation on the industrial quality surgical mask market (filtering about 89% of viral particles) leads us to review the distribution priorities of these masks. It is obvious that these must go back to healthcare personnel (as well as FFP2 and FFP3 masks which filter at 99%), until supply normalizes.
- they are inexpensive, easy to make and constitute an effective substitute for people working in low-contamination environments.
How to make your mask?
The AFNOR, the French standardization agency, offers a complete file to download on its site.
Here is a practical summary with the assembly range below. Follow me, let's go!
1. Type of mask
The current recommendation from AFNOR is:
- the pleated mask whose square dimensions are 20cmX20cm
- the duckbill mask.
I chose to present to you the pleated pattern which, in my opinion, is the most practical.
I advise you to make your base pattern in thin cardboard, this will make tracing your fabric pieces easier and you will be able to reuse it many times without it getting damaged.
Refer to the photo below for:
- place A2 at 2.5cm on the lateral edges on each side of the mask
- place a mark at 5cm in the same way
- place A1 at 7.5cm
Proceed in the same way, turning your cardboard to place B2, a mark and B1.
A1 and B1 are separated by 5cm.

2. Choice of fabric
The industrial standard is 120 threads.
If you have fabric at home, choose a fabric made of cotton with a fairly tight mesh.
A test is to hold your fabric towards the sun, the light should pass through (because it is not blackout fabric, it is normal that light passes) but you should not see the sun rays through the mesh. If you see small squares forming, it is not good.
The fabric must be flexible to fit the shapes of the face and must be comfortable.
You can cut 2 or 3 layers of fabric according to your preference.

3. Assembly
After carefully washing your hands, here are the steps to follow to make your mask.
First step: cut two or three fabric squares of 20cmX20cm.
Second step: Assemble the fabric squares right sides together, sew at 1 cm all around the 4 sides of the squares.
Then, overlock this seam.
Sew at 1 cm
Overlock
Third step:
Take your pattern cardboard and mark the folding marks (A2, A1...) with chalk.

Make the folds according to AFNOR's instructions, that is, overlap A2 on A1, the mark located between A1 and A2 is the folding mark.
Proceed in the same way for B1 and B2.
The fold is laid towards the middle of the mask, you should get a rounded fold on the front side of the mask and a hollow fold on the back side of the mask.
This step must be done on the side you want visible.
Fourth step:
Add the elastics:
- either on the short sides if you want to pass the elastic behind the ears (shorter elastic +/- 20cm for each side)
- either on the long sides if you want to pass the elastic behind the head (longer elastics +/- 35cm for each side)
Check the placement of the elastics carefully (they must not twist) and if their length suits the person's morphology.
Stitch the fold and elastics at 1cm. Make a backstitch (a forward and backward stitch) to firmly secure the elastics.
If you no longer have elastic or bias tape, homemade fabric ties, ribbons... can be a substitute. You will then need to sew 4 pieces (leaving the end of the tie free) so you can make knots and adjust the mask (because there is no elasticity).
place the elastics
Placement of the elastic for positioning behind the ears
Fifth step: make a 1.2cm fold along the long edges of the mask and stitch at 1cm.

Tada, your mask is ready to be worn!

How to use your mask effectively and safely?
If handmade fabric masks filter about 70%, it is necessary to treat them properly. Indeed, a mask poorly used/positioned can itself become a source of contamination/spread. It is therefore important to respect basic hygiene rules of hand washing before placing your mask on your face.
The Academy of Medicine reminds us of the following 5 tips:
- wearing the same handmade fabric mask is limited to 6 hours maximum
- it must cover the nose, mouth, and chin to prevent leaks
- to remove your mask, use the elastics.
Here is my little method to remove your mask:
- turn your palms towards you,
- fold your fingers except the pinky,
- make a small hook with your pinky,
- from the front of the face, slide your pinky into the elastic and lift the elastic above your ears, then just slide the mask on.
Simple, isn't it?
This method prevents touching the mask surfaces.
- after removing your mask, it is necessary to wash your hands, count 40 seconds of washing.
- wash your mask after use. Currently, the recommended temperature is 80 degrees.
Now you know everything. All that's left is to apply it.
Courage to everyone!

